Much of what goes into the design and manufacture of quality electronic components revolve around testing – individual parts and the assembly itself, once completed. For the electrical connections that make up cables, harnesses, or any other wired assemblies, cable testing is performed to check for conformity to plans, quality, and functionality.
For an electronic device that requires any kind of reliability, the solder paste printing process is arguably the most important step in its assembly. Taking a close look at how an electronic manufacturing service does its solder paste printing is, a reliable way to separate a good electronic manufacturing service from one of lower quality.
Continuous improvement is a philosophy. It plays out in an organization’s culture as it drives progress and growth. It comes from culture because, ultimately, continuous improvement is about people.
The electronics industry is extremely diversified. It includes manufacturers, suppliers, dealers, retailers, and many more. This sector has been growing at a rapid pace with the invention of innovative technologies.
However, in an industry like electronics manufacturing that moves at a rapid pace, it is imperative that mistakes are kept to a minimum. Additionally, if and when errors occur, they must be corrected immediately in order to stop the trickle down effect that could cost customers valuable time and money.
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When we talk about standards, we often think about processes. When we talk about IPC Standards, however, what we’re really talking about is the actual manufacture of your project. We aren’t talking about tools, we’re talking about the people, training, and background to make your highest-quality product. We’re talking about keeping those people trained so that your product stays top-of-the-line as technology and regulations change.
The term Electronic Manufacturing Service took off in the early 1970s. Up until that point, most large-scale production was handled by in-house assembly. As manufacturing evolved, smaller electronic manufacturing services sprang up to deliver low-cost assemblies by taking advantage of economies of scale. Manufacturing, material procurement and the pooling of design and customer support services made this an attractive alternative to costly in-house operations.
Does it seem like everything you need – all your parts and materials – are either going way up in price, taking longer to get, or completely inaccessible altogether?
It doesn’t just seem that way.
You already know that your design package is key to a well-manufactured end product. Without good design, timelines, quality, and basically all your money may as well be forgotten.
Automated optical inspection or AOI uses an autonomous camera to scan devices for missing components or quality problems. This method of automated visual inspection is a preferred method because it is non-contact and can be implemented throughout the manufacturing process.
Have you ever received a quote from a vendor and wondered what they were thinking when they wrote it? Sometimes they come back over-simplified and you know there are things missing that will come up and haunt you later.
The saying goes, “measure twice, cut once.” In manufacturing, we could probably apply that saying everyday and in a multitude of ways. As we literally measure and cut things every day, it’s a good standard to live by.
Even when we step back from the cutting saws and lasers, that core message still holds strong meaning in electronics manufacturing. Think about what you’re doing before you actually do it.
Basic manufacturing is not enough in the highly-competitive electronics manufacturing world.
