Levison Enterprises Blog | Cable Assembly

What Makes a Good Cable and Wire Harness Assembly Manufacturer?

Details matter when choosing the right cable and wire harness assembly manufacturer. The manufacturing equipment, the project team, and the capabilities the shop can provide all combine to make a successful product for your end user. A shop that doesn’t focus on the details can leave your design and assembly open to missteps.

Key Factors in Choosing the Right Wire Harness Manufacturing Partner

A wire harness is a critical component in many types of electronic devices and finding the right wire harness manufacturing partner can make a big difference in the success of your project. If a wiring harness fails, the device it is in will either fail or be significantly degraded. Therefore, you must choose the right wire harness manufacturing partner. Finding the right partner for your build can be easier if you know what to look for.

The Impact of Counterfeit Parts in the Aerospace and Defense Industry

Government supply chains are constantly under siege by counterfeit parts. Over the last decade, even through vigilant efforts, there has been a marked increase in the number of counterfeit parts found in everything from aerospace to defense electronics. It's not that nothing was being done about the problem. Instead, counterfeit parts became harder to detect, as well as becoming more sophisticated. The danger they posed to government contractors and end-users became no less intense.

How to Choose the Right Cable Assembly Company for Your Project

The electronic industry comes with a lot of choices. Choosing the right manufacturer to partner with on a project shouldn't be a stressful situation. Sure, there is a wide variety of custom cable assemblies and cable assembly manufacturers to select from. You need a contractor that will not just meet your needs, but also considers quality, cost, production time, and reducing the chance of cable defects into the job. Here are some things to look for when choosing the right cable assembly company for your project.

Exploring the Difference Between Cable Assemblies and Wire Harnesses

To the layperson, cable assemblies and wire harnesses sound like the same thing. The fact that the terms get thrown around interchangeably by those in the know contribute to the confusion. But while the two share many similarities, there is a difference. The basic differences between the two come down to what they are built for. One exists for purely organizational simplicity, while the other is designed to offer more protection from the environment. There are other more technical differences as well.

Benefits of Custom Cable Assembly

When a generic cable assembly isn’t fitting your needs perfectly, it may be time for you to consider stepping up to a custom cable assembly that is designed, engineered, and manufactured for your specific needs. There are a number of advantages to going the custom-design route, and all of them bring benefits to your project.

Benefits of Prototyping Your Government Cable Assembly

When dealing with government cable assembly manufacturing, there's no room for surprises. That's why our experienced design and engineering team at Levison Enterprises puts your assembly design through rigorous testing and prototyping. One of Levison's advantages as a one-stop-shop for all your custom cable assemblies is that we see the process through from beginning to end. There's no third party assembly or design team.

What to Look for in a Government Cable Assembly Manufacturing Partner

When you've got a government cable assembly project on the horizon, the pressure is on. Obviously, a job of that magnitude is not going to be handled by some cable off the rack at your local DIY home improvement store. Finding the right partner to help you design, prototype, and manufacture the cable assembly has to know what they are doing, with the proper certifications to back up their claims. It can be a tricky process, but it's easy to alleviate that stress when you know what to look for in a government cable assembly manufacturer.

The Importance of Quality Control for Your Government Cable Assembly

Cable and wire assemblies are the backbone of any electronic application. If you are outsourcing cable and wire harness assemblies for government applications, there can be no substitute for quality and reliability. Simply put, your electronic components have to be rock-solid and ready to go when needed. For that reason alone, it's important to find a manufacturer that understands supply-chain management, and why it's important. Your cable assembly and electrical component demand nothing less.

Building Robust Cable Assemblies for Military and Aerospace Applications

Robust cables are the heart of all sophisticated military electronic systems. Without them, military aircraft and troops in the desert could not maintain stable communication required to make every mission a success. The military needs cable assemblies as tough as the troops. More robust materials, such as insulations and jackets, are required for military applications. Unfortunately, not all cable assembly manufacturers understand this.

Counterfeit Awareness in Military Cable Assembly and Manufacturing

Counterfeit parts continue to threaten the security of the military. As counterfeit electronic component detection and avoidance measures are increasingly tightened by electronic manufacturers, counterfeiters are developing new ways to work fake parts into the supply chain.

Is Your ECM Capable of Military Grade Cable Assembly?

Cables aren't usually the first thing that comes to mind when you think of military electronics. However, defense devices are useless without a way to power them. Enter the cable assembly. They can be used or anything from military ground equipment and field communication links to remote weapons control links and marine and airborne systems.