Difference Between Through-Hole and Surface Mount Technology

July 16 2018

Difference Between Through-Hole and Surface Mount Technology

Two assembly types are prevalent in electronics manufacturing: through-hole technology (THT) and surface mount technology (SMT). Selection of SMT or THT plays an important role in manufacturing efficiency and cost. This means it is important for customers to be aware of their definitions, differences, and applications.

What is Through-hole?

Through-hole assembly refers to the mounting scheme used for electronic components that involves the use of leads on the components that are inserted into holes drilled in printed circuit boards and soldered to pads on the opposite side either. This is done by either manual assembly or by the use of a wave-soldering machine.

From the second generation of computers in the 1950s until surface-mount technology became popular in the late 1980s, every component on a typical circuit board was a through-hole component.

8 Key Things to Know Before Hiring an Electronic Contract Manufacturer eBook DownloadAdvantages and Disadvantages of Through-hole Assembly

Through-hole mounting indicates stronger mechanical bonding and applicable for products that are ready to suffer from mechanical stress. Plus, through-hole assembly is easy for manual adjustment and replacement and widely accepted by testing and prototyping.

Because through-hole component leads go through holes on boards, it is time-consuming and can lead to higher cost. Through-hole mounting also limits routing space of multilayer PCBs since drilled holes have to cover all layers of the board. Design engineers often prefer the larger through-hole rather than surface mount parts when prototyping, because they can be easily used with breadboard sockets.

When it comes to soldering of through-hole mounting, wave soldering or hand soldering is relied on so that both reliability and repeatability will be challenged with manufacturing efficiency reduced as well.

What is Surface Mount Technology?

Surface-mount technology (SMT) is a newer method for producing electronic circuits in which the components are mounted or placed directly onto the surface of printed circuit boards (PCBs). An electronic device so made is called a surface-mount device (SMD).

Advantages and Disadvantages of Surface Mount Assembly

SMT is more accessible to smaller PCB sizes, higher-density components and more board surface area saving. Due to un-necessity of drilled holes, SMT provides lower cost but shorter manufacturing time. In the process of PCBA, SMT mounting speed can reach thousands or even tens of thousands of chips per hour while through-hole mounting fewer than one thousand chips. Furthermore, solder joints through reflow oven feature higher reliability and repeatability and it has been testified that SMT performs more solidly when vibration takes place.

However, once components susceptible to mechanical stress are assembled by SMT, its reliability may be reduced. By employing SMT, the production process speeds up, but the risk of defects also increase due to component miniaturization and to the denser packing of boards. In those conditions, detection of failures has become critical for any SMT manufacturing process. In addition, SMT required a big financial disadvantage as the capital investment involved in its machinery and production is higher. So, although SMT has made possible applications that once seemed impossible with through hole, there are drawbacks.

Best Of Both Worlds

It should also be pointed out that both technologies can be used on the same board, with the through-hole technology used for components not suitable for surface mounting such as large transformers and heat-synced power semiconductors. Also, while surface mounted assembly provides many modern advantages, most legacy systems have boards that were assembled using the through hole method.

If you are up in the air regarding which assembly to use for your project, contact the Levison Enterprises team. Levison specializes in through-hole technology. Our experts can provide the information you need to make a better-informed choice, and our in-house engineers can provide recommendations on your design to make production faster and more efficient. Levison Enterprises has quality control measures in place to ensure our clients receive 100% satisfaction, 100% of the time.

Tags: Electronic Contract Manufacturing, Through-Hole, Electronic Manufacturing Service

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